Ziroth finds the wind-turbine story inside the blade factory
Dr. Rosie Barnes joins Ryan Inis to examine automated fibre placement and blades that can flex away from storm gusts.
Why this story? The channel's weekly summary: what went up this week, what is drawing views now, and where the channel stands among similar channels.
Are We Building Small Wind Turbines Wrong?
Things we can learn from the video
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- 0:51Halving blade length leaves only a quarter of the swept area, limiting how much wind energy a turbine captures.
- 4:02Rosie explains why a low cut-in wind speed can produce little usable electricity.
- 6:333D-printed moulds and automated fibre placement offer an alternative to labour-intensive blade construction.
- 9:03Ryan prints a miniature blade mould and explains the workings of an automated fibre-placement head.
- 11:06Directional fibre placement can make blades bend and twist away from extreme gusts, reducing damaging loads.
- 12:36Ryan examines shorter production times and whether automation's greatest benefits may lie in larger blades.
The blades are the story. Fraunhofer's efficiency claims provide the opening for Ziroth's only new upload, but Ryan Inis finds the more interesting engineering question in how those blades are made.
"Are We Building Small Wind Turbines Wrong?" has passed 200,000 views. With wind energy engineer Dr. Rosie Barnes of Engineering with Rosie joining the discussion, Ryan separates impressive efficiency percentages from the practical business of generating useful electricity. A turbine starting to turn in a light breeze doesn't necessarily mean it is producing much power.
Then comes the factory floor. Ryan contrasts labour-intensive blade construction with 3D-printed moulds and automated fibre placement, even printing a miniature mould himself. The direction of those fibres matters beyond manufacturing: carefully arranged fibres can let a blade bend and twist away from extreme gusts, reducing the loads it has to withstand. The video also includes a sponsored mattress-cover segment.
Viewers are asking the useful follow-up questions: what would these turbines cost, how noisy would they be, and will the manufacturing approach reach products people can buy? Others bring experience of wind generators on boats and wonder where small wind fits alongside solar.
The new upload is comfortably the channel's busiest video right now. October's Tesla motor investigation continues to draw views too, alongside the Donut Lab battery follow-up. Daily viewing across Ziroth is running at roughly five times its usual level, although subscribers held steady over the week.
Among nearby science channels, Astrum Earth and NileRed Extra collected more weekly views, while Breaking Taps had a quieter week. For Ziroth, the distinctive detail is that desktop-printed mould: a small, tangible demonstration of a manufacturing idea that could matter well beyond a garden turbine.
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What viewers say
Living in a place like Wyoming, with an average annual wind speed of about 9.4 m/s, I used to dream of a small wind turbine that would help offset some of the electric bill. Cost, efficiency and noise were what stopped me. Good to see some improvements in efficiency, though I would like to know the cost and noise output of these.
@AlyxiSistahTweaky25See it on YouTube8:47 Hey that’s my machine! That was Masterprint. The part being printed was a boat for a university! lol crazy
@jimmykelly2809See it on YouTubeHave used a wind generator on a sailboat for years and overall, solar is better. The windmill works, but it only produces appreciable power during storm force winds. The rest of the time it is an audible wind speed indicator and trickle charger. I recently removed it and added more solar cells. Wind can still be a good option IF you live in a consistently windy location and can locate it higher.
@TricopterSailSee it on YouTube
2 more comments
Having these small blades be lightweight could also make them more useful for airborne wind turbine systems that use kites or balloons to lift the turbines.
@macrumptonSee it on YouTube13:15 real innovation is needed in recycling composites...
@mahanehsani1246See it on YouTube
Public comments from the video's page on YouTube
The videos drawing views on Ziroth right now
- Channel
- Ziroth
- Subscribers
- 524,000
- Channel views, last 7 days
- 288,362
- Videos published this week
- 1
- Video published
- November 4, 2026
- Video views so far
- 206,347
- Views on its first day
- 181,041
The numbers
Here is Ziroth's week in views and subscribers.
💡 Test your knowledge
What does AFP stand for in Ziroth's wind-turbine video?
AFP places reinforcing fibres automatically to build composite structures such as turbine blades.



